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Right-Sizing your Centrifugal Isotropic Finishing Equipment



HZ High Energy Series Centrifugal Finishing Machines

High-speed and High-Intensity Isotropic Finishing through centrifugal force and the sliding action of parts and media


HZ High Energy series Centrifugal Barrel Finishing (CBF) systems are the fastest and most economical form of finishing machine available. They are the industry workhorse in polishing, deburring and deflashing parts.

To see the full selection of HZ-series Centrifugal Iso-Finishing machines see the full product line here:  https://drive.google.com/open?id=0B7r1pZI-FHD1SG9FazlxVmdiVjZtZTl1TDJVdlE3Si1PaVlj



Compact Tumbling Machines

The HZ-12, HZ-30 2S and HZ-40 models make-up the compact line of CBF machines. They feature smaller, removable barrels. By purchasing a second set of four barrels, the operator can run one set of barrels while they are loading and preparing another. This can dramatically reduce downtime on the machine.

The HZ-30 2S CBF Machine from Mass Finishing, Inc.The HZ-12 is popular in the dental industry because of its smaller stature. It works well in small places like dental labs, and packs the same high-end finishing punch of its bigger brothers.

HZ-12 datasheet pic

HZ-12

HZ-30 2S

HZ-40

  1. Volume- .4 cubic feet

  2. Barrel Dimensions- 8 ½” L x 5” diameter

  3. Overall Dimensions- 34” x 30” x 30”

  4. Motor- 1 hp

  5.  Volume- 1 cubic foot

  6. Barrel Dimensions- 9-3/4″L x 5 7/8″ diameter

  7. Overall Dimensions- 47″ x 38″ x 49″

  8. Motor- 3 hp

  9.  Volume- 1.4 cubic feet

  10. Barrel Dimensions- 12 ¾”L x 6 7/8″ diameter

  11. Overall Dimensions- 47″ x 37″ x 49″

  12. Motor- 3 hpDave Davidsondryfinish@gmail.comhttp://dryfinish.wordpress.com

Full-Size Centrifugal Finishing Machines

From the HZ-60 with its stout and long barrels to the HZ-120, these full-sized industrial finishing machines can handle just about any type of part imaginable. These CBF machines can be fully customized with a touchscreen control panel, barrel lid-lifting system, parts separator, drain pan and infrared safety curtain.

HZ-Series-page2 - Copy

HZ-60

HZ-80

HZ-120

  1. Volume- 2 cubic feet

  2. Barrels- 24 3/4″L x 5 5/8″

  3. Overall 40″ x 68″ x 90″ 

  4. Motor- 5 hp

  5. Volume- 2.6 cubic feet

  6. Barrels- 16″L x 8 ½” 

  7. Overall- 56″ x 54″ x 76″

  8. Motor- 7.5 hp

  9. Volume- 4.7 cubic feet

  10. Barrels- 17 ¼” L x 10 ¼”

  11. Overall- 66″ x 54″ x 76″

  12. Motor- 10 hp

Dave Davidsondryfinish@gmail.comdryfinish.wordpress.com

Oversized Centrifugal Machines

The HZ-160 features a 15 horsepower motor with 1.5 more cubic feet of barrel space than the HZ-120. For jobs that require a bigger barrel or a greater overall volume, the HZ-160 offers a great solution. The HZ-220 CBF Machine is a significant jump in size. With barrels that are over two feet wide, this machine can handle larger parts and volume. The HZ330 is a monster of a machine that has been used a variety of select applications.

HZ-160

HZ-220

HZ-330

  1. Volume- 7.1 cubic feet

  2. Barrels- 20 ¾”L x 12″ diameter

  3. Overall- 70″ x 54″ x 76″

  4. Motor- 15 hp

  5. Volume- 9.67 cubic feet

  6. Barrels- 27 ½”L x 11 ½” diameter

  7. Overall- 75″ x 54″ x 76″

  8. Motor- 15 hp

  9. Volume- 10.5 cubic feet

  10. Barrels- 42″L x 12″ diameter

  11. Overall- 90″ x 56″ x 80″

  12. Motor- 25 hp

Dave Davidsondryfinish@gmail.comdryfinish.wordpress.com

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Videos


Dave Davidsondryfinish@gmail.com509.230.6821

 

High-speed and Hands-Free Mass Finishing technology for deburring precision machined and manufactured parts and components

Centrifugal isotropic Finishing

Centrifugal Isotropic Finishing (CIF) is a high-energy finishing method, which has come into widespread acceptance in the last few years. Although not nearly as universal in application as vibratory finishing, a long list of important CBF applications have been developed in the last few decades.

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Similar in some respects to barrel finishing, in that a drum-type container is partially filled with media and set in motion to create a sliding action of the contents, CBF is different from other finishing methods in some significant ways. Among these are the high pressures developed in terms of media contact with parts, the unique sliding action induced by rotational and centrifugal forces, and accelerated abrading or finishing action. As is true with other high energy processes, because time cycles are much abbreviated, surface finishes can be developed in minutes, which might tie up conventional equipment for many hours.

barfunc

Centrifugal Barrel Finishing principles – high-intensity finishing is performed with barrels mounted on the periphery of a turret. The turret rotates providing the bulk of the centrifugal action, the barrels counter-rotate to provide the sliding abrasive action on parts.


The principle behind CBF is relatively straightforward. Opposing barrels or drums are positioned circumferentially on a turret. (Most systems have either two or four barrels mounted on the turret; some manufacturers favor a vertical and others a horizontal orientation for the turret.) As the turret rotates at high speed, the barrels are counter-rotated, creating very high G-forces or pressures, as well as considerable media sliding action within the drums. Pressures as high as 50 Gs have been claimed for some equipment. The more standard equipment types range in size from 1 ft3 (30 L) to 10 ft3, although much larger equipment has been built for some applications.

Media used in these types of processes tend to be a great deal smaller than the common sizes chosen for the barrel and vibratory processes. The smaller media, in such a high-pressure environment, are capable of performing much more work than would be the case in lower energy equipment. They also enhance access to all areas of the part and contribute to the ability of the equipment to develop very fine finishes. In addition to the ability to produce meaningful surface finish effects rapidly, and to produce fine finishes, CBF has the ability to impart compressive stress into critical parts that require extended metal fatigue resistance. Small and more delicate parts can also be processed with confidence, as the unique sliding action of the process seems to hold parts in position relative to each other, and there is generally little difficulty experienced with part impingement. Dry process media can be used in certain types of equipment and is useful for light deburring, polishing, and producing very refined isotropic super-finishes.

Below are some process video footage demonstrations of high-speed centrifugal isotropic finishing.  These automated edge and surface finishing methods are capable of producing very refined low micro-inch surfaces that can improve functional part performance and service life.
















Centrifugal Iso-Finishing Slide 1

CONTRIBUTING EDITOR BIOGRAPHY –  David A. Davidson, [dryfinish@gmail.com]

Mr. Davidson is a deburring/surface finishing specialist and consultant.  He has contributed technical articles to Metal Finishing and other technical and trade publications and is the author of the Mass Finishing section in the current Metal Finishing Guidebook and Directory.  He has also written and lectured extensively for the Society  of Manufacturing Engineers, Society of Plastics Engineers, American Electroplaters and Surface Finishers Association and the Mass Finishing Job Shops Association.  Mr. Davidson’s specialty is finishing process and finishing product development.

More about Dave Davidson…


I am a deburring and surface finishing specialist, consultant and advisor to SME’s [Society of Manufacturing Engineers] Technical Community Network. The focus of my activity is assisting manufacturers and machine shops with reducing their dependence on hand or manual deburring and finishing methods, and helping them to upgrade the edge and surface finish quality of their parts. I currently work from Colville, WA but I assist clients nation-wide. I can arrange for free sample processing and process development for your challenging deburring and finishing needs and can provide you with either contract finishing services or the in-house capability to produce improved hands-free finishes on precision parts. I can be contacted at 509.230.6821 or dryfinish@gmail.com. Let me know if I can be helpful.

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